Different container cappers are needed for different types of closures. But, fully automatic capping machines have several benefits regardless of what type of closure you are using. For businesses with high production demands, bottle capping machines are a necessity. Not only to meet demands but also to prevent worker injuries caused by hand-capping containers.
However, speed is not the only reason why fully automatic machines are preferred over semi-automatic and manual ones. So in today’s discussion, we are going to take a look at the major benefits you will gain by using fully-automatic can cappers. Let us now begin with the first one.
#1 Increased Speed
You can always expect that upgrading to any automated packaging system will increase your production line’s speed. In fully automatic cappers, they can cap a considerable number of containers compared to manual and semi-automatic ones. Though hand capping can match this speed, the process would need a significant force of manual labor.
Also, semi-automatic and manual hand cappers need the assistance of an operator to initiate each capping cycle. Meanwhile, fully automatic cappers use conveyors for the continuous capping of containers without human intervention. Of course, the operator still needs to set up the machine and provide bulk quantities of closures to it. But compared to the labor needed for semi-automatic and manual hand cappers, fully automatic cappers need lesser assistance.
#2 Convenient Operation
After you have set up a fully-automatic capping machine, it will not need much interaction with the operator. The majority of automatic cappers include a delivery system for closures like vibratory bowls or elevators. Operators just need to make sure that closures are always available in the machine. They also have to monitor the production line as the capping process is undergoing.
#3 Consistency
Fully-automatic can cappers work consistently with every cap and container combination. Hand cappers can cause over-tightened or loose caps because of various factors. These factors include worker fatigue. For fully-automatic cappers, they can tighten closures in equal forces whatever capping machine you are using. You may also employ blister packaging to protect your products from damage.
#4 Versatility
Fully-automatic cappers may need some adjustments during the changeover of parts. But, they can handle various cap and container dimensions. It is true that there are imitations when you are working with different closure types such as corks and screw-on closures. However, some capping strategies can be combined into one machine. A good example would be a spindle snap capper.
You can always customize your capping machine if you are using different types of closures. But normally, one machine can handle all of your closure types for any given project.
#5 Reliability
The consistent capping performance of fully automatic capping machines results in reliable seals. These capping machines are not going to work slower or faster or tighten less or more. As long as you have set up the machine properly, they will always tighten closures in the same manner.
#6 Easy Integration
Not all enterprises will start with an entirely automated packaging line. They might not even need fully automatic cappers for the meantime. But as their production demands grow, they would want to automate some functions in their packaging line.
When the need comes, you can integrate fully automatic cappers in your existing line. You can even install some machines in an existing conveyor in your system. So they can immediately start the capping process without any issues.
#7 Product Security
Automated cappers seal or tighten closures in a reliable and consistent manner. This makes sure that your products are also well-secured. You should not expect spilling or leaking of the products inside.
Automated cappers also produce tamper-evident packages to ensure that your consumers receive secure products. With tamper-evident packaging, the consumer can determine if the product has already been opened or interfered with.
Thus, packagers are not the only ones who will benefit from the ability of automatic cappers to reliably and repeatedly seal containers. This also gives consumers the advantage of receiving secure products.
Conclusion
An increase in production speed is the major factor why packagers choose to automate their packaging lines. But there are other benefits you can gain from them as mentioned in this article. Aside from these benefits, consistent and reliable packaging can also help your business build a strong brand. You can ensure your customers’ satisfaction by offering them good products.
And as you may know, satisfied customers are the ones who bring revenue to your business. More and more consumers will get attracted to your products because of your good reviews. So if you are looking for an ideal can capping machine for your application, always choose carefully. Your manufacturer will be your partner for a long time. They can help you grow your business so that you can compete in a tight market.
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